Custom Waterproof Connector Manufacturer
OEM/ODM Connector Development Process
From initial requirement analysis to mass delivery, PVLinkTech ensures quality, compliance, and fast turnaround for your custom connectors and cable assemblies.
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7- 24 Hours
Application & Requirements Review
We review operating environment, electrical parameters, sealing requirements, and mechanical constraints to define exact project specifications.
Voltage & Current IP Rating (IP67/IP68) Cable Specs & Pin CountRequirements confirmed -
1 – 3 Days
Engineering & 2D/3D Drawing
Our R&D team conducts DFM (Design for Manufacturability) analysis, selects suitable materials, and provides precise 2D/3D CAD engineering drawings for approval.
2D/3D STEP Drawings Pinout Diagram DFM ReportDrawing reviewed -
3 – 5 Days
Prototype & Fast Sampling
Prototypes are manufactured using rapid tooling or CNC machining for fitment, installation, and physical verification on customer equipment.
Functional Samples Fit & Mating TestSample evaluated -
In-House Lab
Validation & Reliability Testing
Rigorous lab testing is conducted including continuity, insulation resistance, contact resistance, pull-force, water immersion, and salt spray corrosion tests.
Ingress Protection Hi-Pot & Continuity Salt Spray TestPerformance checked -
Flexible MOQ
Pilot Run & Mass Production
Upon final approval, a pilot production run validates high-yield assembly process before transitioning into full-scale automated mass production.
SOP Execution In-Process QC (IPQC)Production controlled -
On-Time Delivery
100% Inspection & Global Shipping
100% electrical testing and visual inspection are performed prior to customized protective packaging, complete with inspection reports and shipping docs.
OQC Report Custom Packaging Traceability CodeReady for shipment
Why Choose PVLinkTech as Your Solar Energy Storage Connector Manufacturer?
Engineered for Reliable Connectivity. High-performance waterproof connectors, custom cable assemblies, and flexible power/data solutions backed by rapid prototyping and certified manufacturing.
One-Stop Connection Portfolio
Full range of industrial M8/M12/M16, push-pull, threaded, RJ45/USB, solar PV, and energy storage connectors under one reliable source.
Custom Engineering & Fast Prototypes
Backed by 30+ R&D engineers, we deliver tailored connector designs, hybrid cable assemblies, and working prototypes in as fast as 3 days.
IP68 Extreme Reliability
Certified IP67/IP68/IP69K sealing designs and 20+ laboratory test instruments ensure flawless performance in harsh outdoor environments.
Low MOQ & Rapid Turnaround
Support for 1-piece minimum orders (MOQ) and 2–4 business days delivery for standard stock items to keep your project schedule on track.
Scalable 6,300m² Manufacturing
Equipped with 50+ automated production units and an annual capacity of 10M+ sets to support your transition from small runs to mass production.
End-to-End OEM/ODM Support
Seamless technical guidance through every phase—from initial concept review and tooling to sample validation and volume manufacturing.
One Trusted Partner. From Custom Design to High-Volume Production.
